How to set up a safe lithium battery protection circuit
Time:2023-04-06
Views:1094
According to statistics, the global demand for lithium-ion batteries has reached 1.3 billion units, and with the continuous expansion of application fields, this data is increasing year by year. With the rapid increase in the usage of lithium-ion batteries in various industries, the safety performance of batteries has become increasingly prominent. It is not only required that lithium-ion batteries have excellent charging and discharging performance, but also higher safety performance. So how to set up a safe lithium battery protection circuit is currently the most concerned issue for everyone.
At present, lithium batteries are constantly experiencing fires and explosions. What measures can be taken to avoid and eliminate them? In fact, the explosion of laptop batteries is not only related to the production process of the lithium battery cells used in it, but also to the battery protection board encapsulated inside the battery, the charging and discharging management circuit of the laptop, and the heat dissipation design of the laptop. The unreasonable heat dissipation design and charging and discharging management of laptops will cause the battery cells to overheat, greatly increasing the activity of the cells and increasing the probability of explosion and combustion.
Principle and safety setting method
1. Analysis on the Composition and Performance of Lithium Battery Materials
Firstly, let‘s understand the material composition of lithium-ion batteries. The performance of lithium-ion batteries mainly depends on the structure and performance of the internal materials used in the batteries. These internal materials of batteries include negative electrode materials, electrolytes, separators, and positive electrode materials. The selection and quality of positive and negative electrode materials directly determine the performance and price of lithium-ion batteries. Therefore, the research on cheap and high-performance positive and negative electrode materials has always been a focus of the development of the lithium-ion battery industry.
Carbon materials are generally used as negative electrode materials, and their current development is relatively mature. The development of positive electrode materials has become an important factor restricting the further improvement of lithium-ion battery performance and price reduction. In the current commercial production of lithium-ion batteries, the cost of positive electrode materials accounts for about 40% of the entire battery cost, and the decrease in the price of positive electrode materials directly determines the decrease in the price of lithium-ion batteries. This is especially true for lithium-ion power batteries. For example, a small lithium-ion battery used for a mobile phone only requires about 5 grams of positive electrode material, while a lithium-ion power battery used to drive a bus may require up to 500 kilograms of positive electrode material.
Although theoretically there are many types of positive electrode materials that can be used for lithium-ion batteries, the common positive electrode material is mainly composed of LiCoO2. During charging, the potential applied to the two poles of the battery forces the positive electrode compound to release lithium ions, which are embedded in the carbon with a layered structure of negative electrode molecules. During discharge, lithium ions precipitate from the layered carbon and recombine with the positive electrode compound. The movement of lithium ions generates an electric current. This is the principle of lithium battery operation. 2. Design of lithium battery charging and discharging management
Although theoretically there are many types of positive electrode materials that can be used for lithium-ion batteries, the common positive electrode material is mainly composed of LiCoO2. During charging, the potential applied to the two poles of the battery forces the positive electrode compound to release lithium ions, which are embedded in the carbon with a layered structure of negative electrode molecules. During discharge, lithium ions precipitate from the layered carbon and recombine with the positive electrode compound. The movement of lithium ions generates an electric current. This is the principle of lithium battery operation. 2. Design of lithium battery charging and discharging management
When charging a lithium battery, the electric potential applied to the two poles of the battery forces the positive electrode compound to release lithium ions, which are embedded in the carbon with a layered arrangement of negative electrode molecules. During discharge, lithium ions precipitate from the layered carbon and recombine with the positive electrode compound. The movement of lithium ions generates an electric current. Although lithium-ion batteries have various advantages mentioned above, they have high requirements for protective circuits. During use, overcharging and over discharge phenomena should be strictly avoided, and the discharge current should not be too large. Generally speaking, the discharge rate should not exceed 0.2C. The charging process of the lithium battery is shown in the figure. During a charging cycle, lithium-ion batteries need to be tested for voltage and temperature before charging to determine whether they can be charged. If the battery voltage or temperature exceeds the manufacturer‘s allowed range, charging is prohibited. The allowable charging voltage range is: 2.5V~4.2V per battery.
In the case of deep discharge of the battery, it is necessary to require the charger to have a pre charging process to ensure that the battery meets the conditions for rapid charging; Then, according to the fast charging speed recommended by the battery manufacturer, usually 1C, the charger charges the battery with constant current, and the battery voltage slowly increases; Once the battery voltage reaches the set termination voltage (usually 4.1V or 4.2V), constant current charging is terminated, and the charging current rapidly decays, entering the full charging process; During the full charging process, the charging current gradually decays until the charging rate drops below C/10 or when the full charging time expires, it switches to the top to stop charging; When the top is cut off for charging, the charger replenishes the battery with minimal charging current. Turn off the charging after a period of time when the top end stops charging.
2. Design of Lithium Battery Protection Circuit
Due to the chemical characteristics of lithium-ion batteries, there is a chemical positive reaction between electrical and chemical energy during normal use. However, under certain conditions, such as overcharging, discharging, and overcurrent, chemical side reactions can occur inside the battery. If the side reaction intensifies, it will seriously affect the performance and service life of the battery, and may produce a large amount of gas, All lithium-ion batteries require a protective circuit to effectively monitor the charging and discharging status of the battery and, under certain conditions, turn off the charging and discharging circuit to prevent damage to the battery, as the internal pressure of the battery rapidly increases and then explodes, leading to safety issues.
The protection circuit of lithium-ion batteries includes overcharging protection, overcurrent/short circuit protection, and over discharge protection. It requires high precision overcharging protection, low power consumption of the protection IC, high voltage withstand, and zero voltage rechargeability. The following article will provide a detailed introduction to the principles, new functions, and characteristic requirements of these three types of protection circuits, which has reference value for engineers to design and develop protection circuits.
3. Lithium battery protection circuit design case sharing
In the design of circuits powered by lithium batteries, it is required to integrate increasingly complex mixed signal systems onto a small area chip, which inevitably poses low-voltage and low-power issues for digital and analog circuits. How to achieve the best design solution in the constraints of power consumption and functionality is also a research hotspot in current power management technology. On the other hand, the application of lithium batteries has greatly promoted the design and development of corresponding battery management and battery protection circuits. Complex control circuits are necessary for the application of lithium batteries to effectively prevent overcharging, discharging, and overcurrent states of the battery.
This article discusses the trend of energy transformation in electric bicycles and discusses the design of lithium battery charging and discharging protection circuits for electric bicycles using ultra-low power consumption and high-performance MSP430F20X3. This plan discusses the entire design process from every detail of system architecture, charging and discharging circuits, detection and protection circuit design, providing a comprehensive reference for the designers of electric bicycle power supplies.
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